Name: 10 Microns Porous Titanium Rod Filter Cartridge For Emulsion Production
Brand: TOPTITECH
SKU: 266497681

The TOPTITECH porous titanium rod filter cartridge enhances emulsion production through precision filtration and chemical stability. Its pore structure removes unmulsified oil droplets, microbial contaminants, and aggregates while preserving sensitive actives (e.g., vitamins, hyaluronic acid). Chemically inert and heat-resistant, it withstands steam sterilization without degrading or leaching metals, ensuring sterile outputs for cosmetics, pharmaceuticals, and plant-based beverages.

This titanium rod filter cartridge is optimized for emulsion quality and process efficiency, preventing phase separation and maintaining uniform particle distribution. Compatible with high-viscosity formulations, it supports repeated cleaning cycles to minimize downtime. Ideal for sterile lipid nanoparticle suspensions or natural emulsions, it is ideally suited for sterile lipid nanoparticle suspensions or natural emulsions, eliminating contamination risks and extending product shelf life.

Specifications

‌Material‌: pure titanium powder
‌Filtration Accuracy‌: 10μm, 30μm(customizable)
Size: φ30*1200mm, φ30*1000mm
Interface: customized
‌Max Operating Temperature‌: 300°C
‌Technique: Sintered

Unique advantages of porous titanium rod filter cartridges in emulsion production

10 microns Porous Titanium Rod Filter Cartridge for Emulsion Production 3

1. High-temperature sterilization compatibility

It can withstand steam sterilization cycles (such as the production of cosmetic sterile creams and eye creams), and to avoid secondary contamination.

2. Efficient treatment of high-viscosity emulsions

Through the pore structure, deep filtration can be achieved, such that creams containing wax and silicone oil can be treated, avoiding blockage caused by the excessive viscosity of traditional filter elements.

10 microns Porous Titanium Rod Filter Cartridge for Emulsion Production 4

3. Chemical stability protects active ingredients

Resistant to strong acid, strong alkali, and oxidizing additives (such as acne lotion containing benzoyl peroxide), avoiding corrosion of filter materials to release metal ions to destroy active ingredients.

4. Easy Cleaning and cost-effective

It supports reverse flushing regeneration, which is suitable for continuous production emulsion filling lines, and the frequency of downtime maintenance is reduced.

Filtration process and principle of porous titanium rod filter cartridge in emulsion production

1. Filtration process

Pretreatment stage

After the initial mixing of emulsion raw materials (such as oil, water phase, active ingredients), they are first intercepted by a coarse precision titanium rod filter cartridge (20-50μm) to intercept large particles of impurities (such as undispersed raw material agglomerates or wear debris of production equipment).

Gradient filtration stage

Multi-stage series titanium rod filter cartridges (for example, 10μm→5μm→1μm) are used to gradually remove the tiny oil droplets, polymer aggregates, and microorganisms remaining after emulsification to ensure uniform distribution of emulsion particle size.

Terminal fine filtration and sterilization

Use a high-precision porous titanium rod filter cartridges (0.2-0.5μm) for sterilization filtration, combined with high-temperature sterilization process, to directly reach the sterile grade emulsion standard.

2. Core filtration principle ‌

Deep filtration mechanism ‌

The internal pores of the porous titanium rod filter cartridges capture impurities through the combined effects of adsorption, interception, and inertial collision. It can handle high-viscosity emulsions and is not easy to clog.

Gradient interception strategy ‌

Design a step-by-step decreasing filtration accuracy based on the characteristics of the emulsion ingredients. For example, in the production of cosmetic creams, first intercept the unemulsified oil group (10μm), then remove the colloidal particles (1μm), and finally ensure a fine texture.

Chemical stability first ‌

Titanium metal tolerates strong acids, strong alkalis, and oxidizing media (such as emulsions containing ozone or peroxides), avoiding secondary pollution caused by corrosion of the filter material.