Custom Lab-Scale Titanium Multi-Layer Mesh Plate with dimensions 100*15*1.5 mm is a high-performance functional material fabricated through precision stacking and high-temperature sintering of multiple layers of titanium expanded mesh. Each layer is an expanded mesh structure formed by stretching a titanium sheet, creating continuous strands and diamond-shaped openings without welds or splices, ensuring structural integrity and high strength.

The core manufacturing process involves stacking the layers in a predetermined order and sintering them under a vacuum or protective atmosphere. This sintering process significantly enhances overall rigidity and compressive strength while maintaining a high open area ratio, effectively avoiding the deformation or damage common in single-layer meshes.

This product is fully customizable according to specific customer requirements and engineering drawings. The final overall thickness and interlayer bonding strength can be precisely controlled by fine-tuning the sintering process parameters, catering to diverse applications ranging from precision filtration to structural support. Manufactured from high-purity commercially pure titanium (e.g., GR1 or TA1), it ensures long-term stability in harsh environments.

Products Specifications

2026072110260116643

Material	Gr1 titanium
Size	100151.5mm
Hole size	Customized
Layers	Customized
Technique	Sintering

Products Features

High Structural Strength and Impact Resistance: Multi-layer stacking and sintering transform the inherently limited strength of a single expanded mesh into a robust composite structure. This dramatically improves compressive strength and impact resistance, effectively preventing dents or plastic deformation. The metallurgical bonding achieved through sintering provides superior interfacial bonding strength compared to simple mechanical layering.

Exceptional Corrosion Resistance: Titanium's natural passivation offers outstanding resistance to a wide range of strong acids (e.g., nitric acid, room-temperature hydrochloric acid), strong alkalis, seawater, and chloride-containing media. In aggressive chemical environments, its service life far exceeds that of traditional materials like stainless steel. The pure titanium construction ensures stable, long-term operation in highly oxidizing or acidic environments such as electrolysis applications.

High Fluid Permeability: As each layer is an expanded mesh, the structure achieves an open area ratio of 50%–80%, significantly higher than woven or perforated meshes, resulting in minimal fluid flow resistance. The multi-layer composite offers increased filtration precision while providing a three-dimensional flow path, effectively facilitating uniform gas-liquid distribution and rapid product removal, which is critical for applications requiring efficient mass transfer or bubble management.

High Customization Flexibility: Mesh aperture size, single-layer thickness, the number of layers, and overall dimensions can all be flexibly produced per drawings without costly mold tooling. Whether for precise particle filtration, electrode substrates, or fluid distribution plates, the product can be tailored to specific operating conditions.

applications

Water Electrolysis for Hydrogen Production & Fuel Cells: Used as a gas diffusion layer or electrode substrate in PEM electrolyzers or fuel cells. The multi-layer structure supports the catalyst layer, ensures uniform distribution of reactants, and efficiently removes generated gases (hydrogen/oxygen), significantly improving electrolysis efficiency and system stability.

Precision Filtration and Separation in Chemical Processing: Leveraging its corrosion resistance and controllable multi-layer pore structure, it is ideal for precision filtration and separation in harsh media like strong acids and alkalis. The multi-layer design offers a larger filtration area and higher dirt-holding capacity compared to single-layer screens, effectively capturing suspended particles and impurities.

Chlor-Alkali Industry & Electrochemical Synthesis: Serves as a corrosion-resistant electrode substrate for chlor-alkali processes, electroplating, and organic electrochemical synthesis. The titanium mesh's high conductivity and resistance to electrolyte corrosion make it an ideal skeletal material for carrying catalytic coatings and conducting current.

Aerospace & Lightweight Structural Components: The high specific strength of titanium and the high rigidity of the composite mesh make it suitable for manufacturing lightweight structural supports, protective shields, or heat insulation panels in the aerospace sector, significantly reducing weight while meeting structural requirements.

Mediations: Commercially pure titanium is highly biocompatible. Precisely sintered multi-layer titanium mesh can be applied as a porous coating for orthopedic implants or as a porous filling material for bone defect repair, as its three-dimensional porous structure facilitates bone ingrowth and fixation.

New Energy Batteries & Energy Storage Systems: In flow batteries or lithium-ion batteries, it can be utilized as an electrode support and fluid distribution plate. Its uniform mesh structure ensures even distribution of electrolyte over the electrode surface, enhancing reaction uniformity and overall battery performance.