Name: Micro-porous Pure Titanium Spherical Aerator for Gas Diffusion
Brand: TOPTITECH
SKU: 233304266

Sintered titanium aeration head06

TOPTITECH's Micro-porous Pure Titanium Spherical Aerator for Gas Diffusion is crafted from industrial-grade titanium powder through precise high-temperature, high-vacuum sintering, this aerator boasts a uniform structure with micropores ranging from 0.25um to 100μm and a porosity of 35-50%. Available in various sizes, including base diameters of 100mm, 150mm, and 180mm, each with a slim 3mm thickness, this cutting-edge aerator ensures optimal gas-liquid interaction and uniform bubble diffusion, mitigating pore clogging for uninterrupted performance.

Experience exceptional corrosion resistance and a 40% reduction in energy consumption compared to traditional aerators. This Titanium Spherical Aerator not only enhances gas-liquid interface area but also doubles wastewater treatment capacity. Ideal for diverse applications, from new constructions to retrofitting existing aeration tanks, it finds its niche in urban sewage expansion and large-scale water treatment plants. Elevate your gas diffusion processes with this durable, efficient, and long-lasting solution designed for the most demanding industrial and environmental settings.

Specifications

Type	Diameter	Servicing area	Input size	Connector	Ventilation	Pore size
DN100	100mm	0.15㎡	4''	Thread	10-16m³/h	0.25-50micron
DN150	150mm	0.35㎡	4''	Thread	25-30m³/h	0.25-50micron
DN180	180mm	0.5㎡	4''	Thread	35-40m³/h	0.25-50micron

Products Features

Uniform Pore Structure: Ensures a consistent and reliable distribution of pores with high porosity, promoting efficient gas diffusion.

Optimal Bubble Diffusion: Small bubble diameter and large gas-liquid interface area facilitate uniform bubble diffusion, preventing pore clogging for sustained performance.

High-Temperature Resilience: Withstands temperatures below 280°C, making it suitable for a wide range of operational environments.

Enhanced Filtration Efficiency: Low filtration resistance coupled with high separation and purification efficiency ensures exceptional performance.

Corrosion and Chemical Resistance: Exhibits good chemical stability, resistance to acid and alkali corrosion, ensuring longevity and reliability.

Energy Efficiency: Reduces energy consumption by 40% compared to conventional aerators, optimizing operational costs.

Non-Magnetic and Non-Toxic: Ensures a clean and environmentally friendly operation with no shedding or pollution, promoting biological compatibility.

Microbial Resistance: Strong resistance to microbial growth, maintaining operational cleanliness and integrity.

Robust Construction: Features good sealing performance, compact structure, and resilience to harsh working conditions, minimizing damage risks.

Longevity and Ease of Maintenance: Regenerable online, easy to clean, and boasts a long service life, reducing downtime and maintenance costs.

Application

Water Treatment Plants: Ideal for new constructions and expansions, enhancing aeration efficiency and water quality.
Wastewater Management: Doubles treatment capacity, reduces energy consumption, and prevents pore clogging for uninterrupted performance.
Chemical Industry: Facilitates gas aeration processes, offering high separation efficiency and corrosion resistance.
Ozone Aeration: Ensures efficient ozone dispersion in water treatment applications, promoting purification effectiveness.
Industrial Processes: Enhances gas diffusion in various industrial settings, maintaining optimal gas-liquid interaction.
Environmental Remediation: Supports remediation efforts by providing reliable and efficient gas diffusion capabilities.
Biological Reactors: Ensures uniform bubble diffusion without interacting with microorganisms, maintaining process integrity.
Municipal Sewage Systems: Suitable for urban sewage treatment projects, improving aeration performance and operational efficiency.
Large-Scale Facilities: Enhances aeration in large-scale water treatment plants, reducing energy costs and enhancing treatment processes.
Chemical Processing Plants: Resistant to acid and alkali corrosion, making it suitable for harsh chemical environments.

Products maintenance

A common issue with aerators is clogging of the micro-pores, leading to insufficient or reduced aeration. This problem can be resolved through regular cleaning. Based on several common application scenarios, the cleaning methods are as follows:

►For decarbonization filtration in the pharmaceutical and chemical industries, it is advisable to use a combination of backwashing, reverse flushing, and ultrasonic cleaning for better results.

►In the water treatment industry, since the surface of the filter cartridge mostly retains non-water-soluble salts and oxides, soaking in a 5% nitric acid solution without ultrasonic cleaning is sufficient to achieve the desired cleaning effect.

►For liquid filtration, the cleaning method depends on the chemical properties of the pollutants and can be performed as follows:
Alkali washing: Soak in a 3-5% sodium hydroxide analytical-grade solution at around 40°C for 30-60 minutes, preferably using an ultrasonic cleaner. Rinse with filtered deionized water or injection-grade water inside and outside until neutral, measuring the conductivity. Dry with clean compressed air at a pressure ≥0.4 MPa.

►Acid washing: Soak in a 5% nitric acid solution at around 40°C for more than 8 hours, preferably using an ultrasonic cleaner. Rinse with filtered deionized water or injection-grade water inside and outside until neutral, measuring the conductivity. Dry with clean compressed air at a pressure ≥0.4 MPa.

►For organic contamination, cleaning with a surfactant is recommended. In the case of cell debris contamination, enzymatic cleaning yields better results (high-concentration citric acid can be used for food and beverage applications).