Name: Sintered Multilayer Stainless Steel Mesh Filter Cartridges Customized Suppliers, Manufacturers - Free Sample - TOPTITECH Metal Materials
Brand: TOPTITECH
SKU: 186785464

TOPTITECH's Sintered Multilayer Stainless Steel Mesh Filter Cartridges feature a sophisticated construction utilizing a specialized five-layer sintered mesh material. Crafted through a meticulous vacuum sintering process, this advanced filtration medium excels in corrosion resistance, permeability, durability, cleaning efficiency, and backwashing effectiveness. Notably, its design ensures precise filtration accuracy, maintaining a sanitary environment free from mesh shedding concerns.

The innovative manufacturing technique involves the precise assembly of five layers of stainless steel wire mesh, undergoing a rigorous vacuum sintering procedure. The resultant filter element offers unparalleled performance in diverse applications, guaranteeing optimal filtration outcomes. Its exceptional attributes include superior corrosion resistance, high permeability levels, extended service life, seamless cleaning and backwashing procedures, and a contamination-free filtration medium. By prioritizing quality and functionality, these cartridges epitomize excellence in filtration technology, meeting the stringent demands of modern industrial and commercial filtration requirements.

Connection methods

Main connection methods: standard interface (such as 222, 220, 226), quick interface connection, threaded connection, flange connection, tie rod connection, special customized interface.

Application

The Sintered Multilayer Stainless Steel Mesh Filter Cartridges excel in a wide array of industrial applications, including polyester filtration, water treatment, gas purification, oil filtration, pharmaceutical processes, food and beverage production, chemical applications, chemical fiber products, and high-temperature air filtration.

These versatile filter cartridges serve critical functions across diverse sectors:

They provide precise filtration for hydraulic and lubricating oils within the machinery industry.
They efficiently filter and purify polymer melts in the chemical fiber film industry, handle high-temperature filtration in petrochemical operations, address corrosive liquid filtration needs, aid in pharmaceutical material filtration, as well as washing and drying processes.
They support gas homogenization in the powder industry and fluidized plate applications in the steel industry.
They are instrumental in dispersing cooling materials and distributing gas in high-temperature environments.

Within sectors like food and beverage, water treatment, power generation, pharmaceuticals, and film production, these five-layer mesh filter elements are indispensable. They can be customized into cylindrical, disc-shaped, and sheet filters, with perforated plate thickness and wire mesh structures tailored to meet specific operational requirements.

Parameter

Material:stainless steel 304 or 316L

Porosity:1-200um

Thermostability: withstand 600°C high temperature;

Shape: according to customer requirements

Four types popular sintered mesh from TopTiTech

A-type sintered mesh

This is the most widely used standard structure sintered mesh. It is a porous sintered material made by stacking five layers of stainless steel wire mesh according to different structures,and then sintering, pressing, rolling and other processes.

▲Characteristic

Wide range of filtration accuracy:reliable filtration performance from 1 micro to 100 micron;

Stable filtration accuracy: because there are two layers of wire mesh for protection, and the sintering

process of diffusion and solidification, make sure the mesh of the filter layer is not easy to deform;

Good strength: due to the support of the fourth and fifth layers, it has high pressure resistance and mechanical strength;

Easy to clean:due to the use of surface filter material, it is easy to clean, especially suitable for backwashing;

High temperature resistance: can withstand high temperature of 480℃;

Corrosion resistance: due to the use of SUS316L material, it ha high corrosion resistance;

Easy to process: it is suitable for cutting, bending, stamping, stretching, welding etc.

▲▲Material: Standard material SUS316L

▲▲▲Size: the standard size is 500×1000mm, 600×1200mm. The size within the above range can be customized according to users requirements.

B-type sintered mesh

This is a sintered mesh made of a muti-layer plain weave square mesh. Due to the high opening rate of the square mesh, the sintered mesh has the characteristics of high air permeability, low resistance, and large circulation. Mainly used in the filtration of various gases and liquids. Since each layer of wire mesh has greater selectivity, its structure can be customized according to user requirements.

▲Material: Standard material SUS316L

▲▲Size: the standard size is 500×1000mm, 600×1200mm. The size within the above range can be customized according to users requirements.

C-type sintered mesh

The product is a kind of sintered mesh which sintered with a punching plate and multi-layer stainless steel wire mesh. The compressive strength and mechanical strength of sintered mesh is high because of the support of the punching plate. Mainly used in food and beverage, water treatment, power plant dust removal, pharmaceutical, film and other industries. It can be processed into cylinder, disc, and disc filters. The thickness of the punching plate and structure of the screen can be customizes according to user requirements.

▲Material: material of punching plate: SUS304, wire mesh: SUS316L.

▲▲Size: the standard size is 500×1000mm, 600×1200mm. The size within the above range can be customized according to users requirements.

D-type sintered mesh

This is a sintered mesh made by stacking two or three layer of plain weave dutch meshes with the same precision together through sintering, pressing, rolling and other processes. It has the characteristics of uniform holes and stable air permeability. Mainly used in a fluidized bed, powder conveying, silencer, drying, cooling and other industries fields.

▲Material: standard material SUS316L

▲▲Size: the standard size is 500×1000mm, 600×1200mm. The size within the above range can be customized according to users requirements.

Precaution for use

1) During installation, disassembly and cleaning, avoid scratches, bumps, smashes and other damages from hard objects.

2) When using, the filtrate is filtered from the outside to the inside to avoid filtration in the opposite direction.

3) Avoid instant rapid pressurization when the filter element is working.

4) When the filtration efficiency is lower than 50%, the filter element should be cleaned in time.

5) When cleaning the filter element, first use pure gas to backflush. The pressure of the backflushing gas is 1.5 times of the working pressure. The backflushing time is 3-5 seconds each time, and the backflushing is 4-6 times. Then use the cleaning solution to backwash 3- 5 minutes, repeat 2-3 times.

6) If the filter element is not effective after backflushing online, it should be disassembled and cleaned in time.

The cleaning methods

1) The decarburization filter element in the pharmaceutical and chemical industries mainly adopts the method of backflushing and backwashing combined with ultrasonic cleaning, and the effect is good.

2) The filter element in the water production industry is mainly soaked and washed with 5% concentration of nitric acid. The original liquid filter element should be soaked in acid washing (5% concentration of nitric acid) or alkali washed (3-5% concentration of sodium hydroxide) according to the chemical properties of the filtered impurities, then rinsed and cleaned with ultrasonic waves.