Name: 20um SS316L Mesh Filter Disc For Efficient Filtration Customized Suppliers, Manufacturers - Free Sample - TOPTITECH Metal Materials
Brand: TOPTITECH
SKU: 267660585

TOPTITECH's 20um SS316L Mesh Filter Disc utilizes multilayer diffusion-bonded laminates with precision-engineered surface weaving to ensure micron-level filtration uniformity. Fabricated through controlled-atmosphere vacuum sintering, this sintered mesh structure achieves 3-7 graded porosity tiers via full-metallurgical fusion, stabilizing pore geometry under operational pressure variances. Its optimized surface plain weave architecture maximizes particulate capture efficiency without compromising flow dynamics. Proprietary thermal stress equalization post-processing ensures uniform mechanical behavior throughout the standardized 1.7mm cross-sectional profile, maintaining tensile strength homogeneity across radial and axial planes.

20um SS316L Mesh Filter Disc For Efficient Filtration 1

Engineered for extreme thermal and chemical environments, the 20um SS316L Mesh Filter Disc leverages interlamellar diffusion bonding to prevent wire dislocation during pulsed flow regimes or reverse-cycle cleaning operations. Adaptive surface weave patterns accommodate diverse hydrodynamic demands in precision applications, including high-purity fluid processing, abrasive slurry separation, and high-inertia hydraulic filtration. Real-time non-destructive evaluation protocols validate structural continuity and porosity retention throughout manufacturing, while radial stiffness gradients in the monolithic design enable direct compatibility with industry-standard flange interfaces, bypassing auxiliary support requirements. Gradient density sintering preserves intrinsic void networks critical for repetitive cycling in multi-phase filtration systems.

Products Specifications

Material	SS316L
Filtration grade/Pore size	20um, 50um
Diameter	38mm
Thickness	1.7mm
Technique	Sintering

Products Features

20um SS316L Mesh Filter Disc For Efficient Filtration 3

Multilayer Diffusion-Bonded Structural Integrity‌

The 20um SS316L Mesh Filter Disc achieves seamless metallurgical fusion across 3-7 graded porosity layers through vacuum sintering under controlled atmospheres. This eliminates interstitial voids and ensures pore geometry invariance during pulsating flow or reverse-pressure cycling. Interlayer diffusion bonding prevents wire displacement risks, maintaining mechanical stability in high-vibration applications while preserving micron-scale filtration accuracy.

Optimized Surface Weave for Adaptive Filtration‌

A precision-engineered Dutch twill surface configuration maximizes particle interception efficiency through tortuous flow path engineering, balancing particulate retention with minimal pressure drop. Customizable weave geometries adapt to multiphase fluid dynamics, enabling tailored solutions for abrasive slurry separation, high-purity media filtration, and high-viscosity fluid processing without compromising sintered matrix integrity.

Stress-Equalized Monolithic Architecture‌

Proprietary post-sintering thermal normalization protocols homogenize residual stresses across the 1.7mm thickness profile, ensuring isotropic tensile strength and corrosion resistance. The self-supporting design integrates radial stiffness gradients for direct flange mounting compatibility, eliminating auxiliary support structures while withstanding thermal shock and cyclic loading in extreme chemical environments.

Non-Destructive Quality Assurance‌

Advanced in-process monitoring combines phased-array ultrasonic testing with eddy current analysis to validate structural continuity and porosity retention. This ensures consistent performance across batch productions while maintaining the original sintered void network critical for repetitive filtration cycles in critical industrial systems.

applications

Overview of Hydraulic Use in the Aerospace Industry Sapphire Hydraulics

High-Temperature Chemical Processing Systems‌

Integrated into reactor feed lines and catalyst recovery loops, the diffusion-bonded mesh architecture withstands prolonged exposure to aggressive solvents and thermal cycling up to 480°C. The stress-equalized structure prevents deformation in caustic environments, enabling reliable separation of submicron particulates in petrochemical refining and acid regeneration units.

Semiconductor Manufacturing Infrastructure‌

Optimized for ultrapure chemical distribution and CMP slurry filtration, the graded porosity layers eliminate ionic contamination risks while maintaining flow rates critical for wafer fabrication processes. Non-shedding sintered matrix integrity meets stringent cleanliness requirements in photoresist delivery and etch bath recirculation systems.

Aerospace Hydraulic Fluid Conditioning‌

The self-supporting design with radial stiffness gradients functions as primary filtration in fuel injection and actuator control systems, retaining metallic wear debris below 20μm without pressure spikes. High-cycle fatigue resistance ensures performance stability under extreme vibration profiles and rapid pressure fluctuations.

Industrial Gas Compression & Purification‌

Multi-layer sintered mesh configuration removes compressor oil aerosols and pipeline scale contaminants in inert gas generation plants. The monolithic structure resists hydrogen embrittlement in PSA nitrogen generators and cryogenic gas pretreatment skids.

Marine Propulsion Fuel Polishing‌

Corrosion-resistant SS316L construction paired with adaptive pore geometry intercepts water droplets and carbonaceous residues in heavy fuel oil supply lines. Backflush-compatible design maintains filtration efficiency in high-sulfur marine diesel applications without membrane delamination risks.

Diesel Fuel Polishing | Expert Fuel Care | South Pacific Marine

‌SS316L Stainless Steel Chemical Composition

Element	Content Range (wt%)
Chromium (Cr)	16.0-18.0
Nickel (Ni)	10.0-14.0
Molybdenum (Mo)	2.0-3.0
Carbon (C)	≤0.03
Manganese (Mn)	≤2.0
Silicon (Si)	≤1.0
Phosphorus (P)	≤0.045
Sulfur (S)	≤0.03
Nitrogen (N)	≤0.10
Iron (Fe)	Balance