Name: 40μm Sintered Copper Filter For Industrial Gas And Liquid Filtration Customized Suppliers, Manufacturers - Free Sample - TOPTITECH Metal Materials
Brand: TOPTITECH
SKU: 264640578

The 40μm Sintered Copper Filter for Industrial Gas and Liquid Filtration is a high-performance porous filtration element made from high-purity spherical copper powder through precise blending and high-temperature sintering. The excellent flowability and high packing density of spherical powder ensure uniform porosity, which is crucial for achieving consistent filtration precision, structural strength, and dust-holding capacity. This results in a highly efficient and durable filter suitable for demanding applications.

With superior air permeability and mechanical strength, it effectively removes fine particles from air, liquids, and other media while also serving as a noise-reduction component in pneumatic systems. Compared to traditional paper, fabric, or polymer filters, sintered copper filters offer high-temperature resistance, corrosion resistance, and reusability, significantly reducing maintenance costs. Additionally, the antimicrobial properties of copper make it ideal for industries such as petrochemicals, gas treatment, hydraulic systems, and environmental protection. TOPTITECH provides customization options to meet specific filtration needs.

Products Specifications

Material	Copper Spherical Powder
Filtration grade/Pore size	40 microns
Diameter	17mm
Height	70mm
Technique	Sintering

Products Features

1. High Filtration Efficiency: The precisely controlled 40-micron filtration accuracy ensures effective removal of fine particles from air, liquids, and gases. The uniform porosity provides consistent filtration performance, preventing clogging and maintaining stable operation.

2. Excellent Structural Stability: The sintering process forms a rigid, interconnected porous structure, making the filter highly resistant to deformation, impact, and mechanical stress.

3. Superior Air Permeability: With a highly porous structure, the filter allows for smooth airflow and fluid passage while maintaining effective filtration. This reduces pressure drop and enhances energy efficiency in filtration systems.

4. High Packing Density and Uniform Porosity:The spherical copper powder used in the filter provides excellent flowability and high packing density during manufacturing, ensuring a uniform and stable pore distribution. This is essential for maintaining precise filtration accuracy, mechanical strength, and optimal dust-holding capacity.

5. Corrosion and High-Temperature Resistance: Copper's natural resistance to oxidation and corrosion makes the filter suitable for various industrial applications, including harsh environments with exposure to chemicals, moisture, and high temperatures.

6. Reusability and Easy Maintenance: Unlike disposable filters, sintered copper filters can be cleaned and reused multiple times. They support backflushing, ultrasonic cleaning, and chemical cleaning, significantly reducing operational costs and environmental impact.

7. Noise Reduction Function: In pneumatic systems, the porous structure effectively dampens noise by diffusing sound waves, making it an ideal choice for exhaust silencers and noise-reduction applications.

8. Antimicrobial Properties: Copper has natural antimicrobial effects, making the filter suitable for applications requiring enhanced hygiene, such as water filtration and air purification systems.

applications

Gas and Air Filtration: Effectively removes impurities such as dust, oil mist, and moisture from compressed air, industrial gases, and air ventilation systems, ensuring clean and stable airflow in pneumatic and HVAC applications.

Liquid Filtration and Separation: Prevents contaminants in hydraulic oils, lubricants, and cooling fluids, while also providing precise filtration in chemical, pharmaceutical, and water treatment processes to maintain purity and product quality.

Noise Reduction and Pressure Regulation: Acts as a silencer in pneumatic exhaust systems, reducing noise, and also helps in regulating airflow and maintaining pressure stability in various industrial applications.

Environmental and Energy Applications: Supports catalysts in chemical reactions, filters gases in emission control and gas scrubbing, and improves energy conversion efficiency in fuel cells, contributing to cleaner industrial operations.

Aerospace and Automotive Industries: Ensures clean fuel and hydraulic fluids in aircraft systems, and filters particulates in automotive exhausts to help meet environmental regulations and improve performance.

Medical and Healthcare Applications: Provides sterile filtration in medical equipment like ventilators and oxygen concentrators, as well as in biopharmaceutical processing, ensuring the highest standards of cleanliness and safety.

Electronics and Semiconductor Industry: Filters ultrapure gases to prevent contamination during semiconductor fabrication, and controls powder flow in additive manufacturing and powder metallurgy processes.

Water and Wastewater Treatment: Efficiently removes sediments, impurities, and microorganisms from water and wastewater, helping to improve water quality for both industrial and environmental purposes.